Multi-channel Milling Machine Controller
2.Supports 3, 4, and 5-axis CNC milling machine control
3.Multi-Z-axis and multi-channel milling machine control
4.Five-axis machine automatic measurement: With tool setter, automatically measures tool length; with trigger probe, automatically measures the rotation center and rotation vector. Combined with the five-axis RTCP function's rotation vector compensation, it effectively solves machining precision issues caused by tilting of the rotary axis.
5.Tilted plane machining: Designed to address part tilt caused by uneven molds and worktables, or to directly plan machining paths on tilted planes. By setting the tilt angle in the programming, it allows for machining on tilted planes, making it easier to process CNC programs on tilted surfaces, or solving issues where machining programs cannot be shared due to machine assembly or clamping tilt.

Hardware Overview
1.Input interfaces: Used to receive signals from external devices, such as button inputs from the machine operation panel, signals from various sensors (e.g., position sensors, temperature sensors), and CNC machining programs transmitted from external devices. Common input interface types include USB, serial ports, Ethernet interfaces, etc., making it easy to connect and transfer data with different external devices.
2.Output interfaces: Outputs the processed control signals from the CNC system to the various actuators of the machine, such as drive motors, solenoid valves, indicator lights, etc., to control the machine's movement, actions, and status displays. The type and format of output signals need to match the connected actuators to ensure accurate signal transmission and execution.
3.Display: Typically uses an LCD or touch screen to display the CNC system's operation interface, machining programs, machining parameters, machine status, alarm information, and other content, facilitating monitoring and operation by the operator.
4.Communication capabilities: Equipped with the ability to communicate with external devices, such as data transmission to a host computer for remote monitoring, program transmission, and system upgrades, or networking with other CNC devices for collaborative work and centralized management. Communication methods may include wired communication (e.g., Ethernet, serial ports) and wireless communication (e.g., Wi-Fi, Bluetooth).
5.Storage: Equipped with 2GB of massive storage space, ensuring smooth program execution and the ability to handle a variety of tasks with ease.
6.Adopts a high-resolution color display for clearer visuals.
7.Provides stable power supply to various hardware components of the CNC system, including DC and AC power sources at different voltage levels. The power module must have good voltage regulation, filtering, and anti-interference capabilities to ensure stable operation of the system in complex electrical environments.
8.Connects to the machine's servo motor, responsible for receiving the speed and displacement commands from the CNC system and converting them into control signals for the servo motor, driving the motor to move precisely according to the instructions.
9.Supports different types of bus protocols, including EtherCAT and M3.
10.Supports the TCP/IP communication protocol.
11.Multi-axis and multi-channel control: Effectively addresses the needs of multi-axis coordinated control for composite machine tools, flexible production lines, and gear machining. It enables composite control functions, reducing manufacturing costs. It also supports multi-channel, multi-spindle machining, improving processing efficiency, increasing automation, reducing usage costs, minimizing workpiece clamping times, and enhancing machining accuracy.
Software Overview
1.RT-Linux embedded control system platform.
2.Fully compiled execution module.
3.Configurable IoT development platform.
4.Remote assistance for fault diagnosis and upgrades.
5.Platform-based design concept.
6.64-bit high-speed, high-precision contour control.
7.Conversational auxiliary program editing.
8.Special curve machining: Supports constant feed-rate machining of parabolic and spline curves, improving surface finish; spline curve teaching function, automatically fitting curves between points using cubic equations, resulting in smoother curves compared to traditional teaching functions.
9.Conversational editing: Makes programming and operation more intuitive and easier to understand, lowering the operational threshold.
10.Large storage capacity: Has substantial program and display storage, meeting the needs of complex machining programs.
11.Fast execution speed: PLC scan time is short, allowing quick response to machining commands and improving processing efficiency.
12.Supports five-axis simultaneous interpolation (RTCP) and visual inspection functions.
Product parameters
|
Product Series |
800M |
|
|
Function Selection |
800MA |
800MB |
|
Product Model |
800MC2-V(H) 800MC3-V(H) |
800MC4-V |
|
► System Specifications |
||
|
Installation Method |
Horizontal / Vertical |
Horizontal / Vertical |
|
Display Screen Size |
8-inch/10.4-inch/15-inch |
8-inch/10.4-inch/15-inch |
|
Maximum Number Of Axes (Including Spindles) |
Standard 12 (Maximum 28) |
Standard 12 (Maximum 28) |
|
Maximum Number Of Channels |
Standard 2 (Maximum 4) |
Standard 2 (Maximum 4) |
|
Maximum Number Of Linked Axes Per Single Channel |
6 |
6 |
|
Maximum Number Of Spindles Per Single Channel |
10 |
10 |
|
DA/AD |
6/6 Groups (Standard, expandable up to 64 groups) |
|
|
Operating System |
LinuxRT |
LinuxRT |
|
Memory |
2GB |
2GB |
|
Program Capacity |
8GB |
8GB |
|
Number Of Pre-read Units |
8000 Block/s |
8000 Block/s |
|
Maximum Number Of Tool Compensation Groups |
160 groups |
160 groups |
|
Transmission |
USB/RS485/LAN/WIFI |
USB/RS485/LAN/WIFI |
|
Bus Functionality |
MECHATROLINK-III/EtherCAT |
|
|
Maximum Expandable I/O |
256-Point I/O |
256-Point I/O |
|
(IoT)Industrial Internet Of Things |
Optional |
Optional |
|
Absolute Value Function |
MECHATROLINK-III / EtherCAT / MODBUS485 / SSI Absolute Encoder |
|
|
► Program function |
||
|
Macro programming standards |
Macro B/C |
Macro B/C |
|
Conversational intelligence |
Supported |
Supported |
|
Program transfer via USB drive |
Supported |
Supported |
|
Automatic program error checking |
Supported |
Supported |
|
Program lock function |
Optional |
Optional |
|
► Compensation function |
||
|
Taper compensation |
Supported |
Supported |
|
Backlash compensation |
Supported |
Supported |
|
Corner radius compensation |
Supported |
Supported |
|
Bidirectional screw error compensation |
Supported |
Supported |
|
Feedforward compensation |
Supported |
Supported |
|
► G-Code Instructions |
||
|
High-Precision Trajectory Control Mode |
Supported |
Supported |
|
Path Smoothing Mode |
Supported |
Supported |
|
NURBS Curve Interpolation |
Supported |
Supported |
|
Thread Cutting |
Supported |
Supported |
|
Tool Offset |
Supported |
Supported |
|
High-Speed Peck Drilling Cycle |
Supported |
Supported |
|
Left-Hand Thread Milling Cycle |
Supported |
Supported |
|
Fine Boring Cycle |
Supported |
Supported |
|
Drilling Cycle |
Supported |
Supported |
|
Deep Hole Peck Drilling Cycle |
Supported |
Supported |
|
Peck Drilling Cycle |
Supported |
Supported |
|
Thread Milling Cycle |
Supported |
Supported |
|
Drilling Cycle |
Supported |
Supported |
|
High-Speed Drilling Cycle |
Supported |
Supported |
|
Semi-Automatic Fine Boring Cycle |
Supported |
Supported |
|
Deep Hole Peck Boring Cycle |
Supported |
Supported |
|
Multiple Sets of High-Speed High-Precision Parameters |
Supported |
Supported |
|
► High-Speed High-Precision |
||
|
Dynamic Positioning of Spindle (C-Axis) |
Seamless Switching for Direct Positioning Execution (requires servo spindle) |
|
|
Non-Stop Mode between Tool Sections |
Supported |
Supported |
|
CONSTANT JERK Control |
Supported |
Supported |
|
Automatic Corner Control |
Supported |
Supported |
|
Circular Arc Radius Speed Limitation |
Supported |
Supported |
|
NURBS Fitting |
Supported |
Supported |
|
Closed-Loop Control Functionality |
Speed Control Full Closed-Loop, Bus Control Full Closed-Loop |
|
|
► Auxiliary functions |
||
|
Custom startup screen |
Supported |
Supported |
|
Custom M-code |
Supported |
Supported |
|
Custom G-code |
Supported |
Supported |
|
Mixing bus axes and generic axes |
Supported |
Supported |
|
IO redefinition function |
Supported |
Supported |
|
Tilted axis machining |
Supported |
Supported |
|
Tilted plane machining |
Supported |
Supported |
|
DNC Machining |
Supported |
Supported |
|
Proportional scaling |
Supported |
Supported |
|
Acceleration/Deceleration Type |
Linear (Constant A), S-shaped (Constant JERK) |
|
|
Tool Life Management |
Time limit/Count limit management |
|
|
Protection Functions |
Safety door, hard limits, soft limits, clamping detection, turret tool change detection |
|
|
Handwheel Prediction |
Program prediction/Program rollback function |
|
|
Handwheel Interrupt |
Supported |
Supported |
|
Restart Function |
Automatic breakpoint recovery and custom restart |
|
|
Multi-function Handwheel |
Supported |
Supported |
|
Graphical Simulation |
Graphical preview before program execution, dynamic tracing during program execution |
|
|
Authority Management |
Parameter permission management |
|
|
Calendar Lock |
Supported |
Supported |
|
Axis Load Monitoring |
Supported |
Supported |
|
Oscilloscope Monitoring |
Real-time monitoring system commands and servo feedback waveforms |
|
|
Following Error Detection |
Supported |
Supported |
|
Spindle Speed Reach Detection |
Supported |
Supported |
|
Data Backu |
Program backup, parameter backup, tool compensation backup |
|
|
Rapid Retraction of Tool for Tapping |
Supported |
Supported |
|
Diversified Tool Magazine |
Disc Tool Magazine, Umbrella Tool Magazine, and Customized Tool Magazine |
|
|
Automatic Tool Alignment |
Supported |
Supported |
|
► Compound Functionality |
||
|
Multi-Spindle Tapping |
Supports (Optional) Up to 10 Spindles for Simultaneous Tapping |
|
|
Independent channel control of robotic arm |
Supports (Optional) G-code Path Planning |
|
Product Features
1.High cost-performance
2.High stability
3.Fast execution speed
4.Comprehensive machining modes
5.Complete compensation functions
6.Supports gantry synchronization
7.Supports full closed-loop control
8.Supports multi-spindle tapping
9.Supports five-axis simultaneous control and RTCP function
10.Supports high-speed and high-precision machining
Special Features
Multi-axis control:
Supports 1 to 6 axes and various model products to meet the needs of different machine tools and processing requirements, such as XYZABC six-axis interpolation with any two axes performing arc interpolation. The tilting axis function (angle function) broadens the application range of mechanical design and machining.
800-series controller:
Can support up to 10 high-speed tapping modules, achieving multi-production efficiency on a single machine. The system can assign tapping spindles and combine taps based on the same program, improving production efficiency.
Real-time compensation:
The system integrates motor encoder feedback signals and linear scale feedback signals for real-time compensation, reducing the impact of mechanical backlash and ensuring terminal positioning accuracy.
Portal synchronized axis function:
Enables simultaneous displacement of multiple feed axes with no mechanical deviation. The system can quickly process closed-loop control for synchronized axes, supporting absolute serial bus encoders like SSI, improving the performance and efficiency of portal synchronization control.
Application Cases
Multi-channel Milling CNC System
Closed-loop Milling CNC System
Probe-type Milling CNC System
Five-axis Five-linkage CNC System

Woodworking Machine
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