Multi-channel Milling Machine Controller
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Multi-channel Milling Machine Controller

1.High-definition LCD display
2.Supports 3, 4, and 5-axis CNC milling machine control
3.Multi-Z-axis and multi-channel milling machine control
4.Five-axis machine automatic measurement: With tool setter, automatically measures tool length; with trigger probe, automatically measures the rotation center and rotation vector. Combined with the five-axis RTCP function's rotation vector compensation, it effectively solves machining precision issues caused by tilting of the rotary axis.
5.Tilted plane machining: Designed to address part tilt caused by uneven molds and worktables, or to directly plan machining paths on tilted planes. By setting the tilt angle in the programming, it allows for machining on tilted planes, making it easier to process CNC programs on tilted surfaces, or solving issues where machining programs cannot be shared due to machine assembly or clamping tilt.
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Product Introduction

800M

 

Hardware Overview

 

1.Input interfaces: Used to receive signals from external devices, such as button inputs from the machine operation panel, signals from various sensors (e.g., position sensors, temperature sensors), and CNC machining programs transmitted from external devices. Common input interface types include USB, serial ports, Ethernet interfaces, etc., making it easy to connect and transfer data with different external devices.

2.Output interfaces: Outputs the processed control signals from the CNC system to the various actuators of the machine, such as drive motors, solenoid valves, indicator lights, etc., to control the machine's movement, actions, and status displays. The type and format of output signals need to match the connected actuators to ensure accurate signal transmission and execution.

3.Display: Typically uses an LCD or touch screen to display the CNC system's operation interface, machining programs, machining parameters, machine status, alarm information, and other content, facilitating monitoring and operation by the operator.

4.Communication capabilities: Equipped with the ability to communicate with external devices, such as data transmission to a host computer for remote monitoring, program transmission, and system upgrades, or networking with other CNC devices for collaborative work and centralized management. Communication methods may include wired communication (e.g., Ethernet, serial ports) and wireless communication (e.g., Wi-Fi, Bluetooth).

5.Storage: Equipped with 2GB of massive storage space, ensuring smooth program execution and the ability to handle a variety of tasks with ease.
6.Adopts a high-resolution color display for clearer visuals.
7.Provides stable power supply to various hardware components of the CNC system, including DC and AC power sources at different voltage levels. The power module must have good voltage regulation, filtering, and anti-interference capabilities to ensure stable operation of the system in complex electrical environments.
8.Connects to the machine's servo motor, responsible for receiving the speed and displacement commands from the CNC system and converting them into control signals for the servo motor, driving the motor to move precisely according to the instructions.
9.Supports different types of bus protocols, including EtherCAT and M3.
10.Supports the TCP/IP communication protocol.
11.Multi-axis and multi-channel control: Effectively addresses the needs of multi-axis coordinated control for composite machine tools, flexible production lines, and gear machining. It enables composite control functions, reducing manufacturing costs. It also supports multi-channel, multi-spindle machining, improving processing efficiency, increasing automation, reducing usage costs, minimizing workpiece clamping times, and enhancing machining accuracy.

 

Software Overview

 

1.RT-Linux embedded control system platform.
2.Fully compiled execution module.
3.Configurable IoT development platform.
4.Remote assistance for fault diagnosis and upgrades.
5.Platform-based design concept.
6.64-bit high-speed, high-precision contour control.
7.Conversational auxiliary program editing.
8.Special curve machining: Supports constant feed-rate machining of parabolic and spline curves, improving surface finish; spline curve teaching function, automatically fitting curves between points using cubic equations, resulting in smoother curves compared to traditional teaching functions.
9.Conversational editing: Makes programming and operation more intuitive and easier to understand, lowering the operational threshold.
10.Large storage capacity: Has substantial program and display storage, meeting the needs of complex machining programs.
11.Fast execution speed: PLC scan time is short, allowing quick response to machining commands and improving processing efficiency.
12.Supports five-axis simultaneous interpolation (RTCP) and visual inspection functions.

 

Product parameters

 

Product Series

800M

Function Selection

800MA

800MB

Product Model

800MC2-V(H)

800MC3-V(H)

800MC4-V

► System Specifications

   

Installation Method

Horizontal / Vertical

Horizontal / Vertical

Display Screen Size

8-inch/10.4-inch/15-inch

8-inch/10.4-inch/15-inch

Maximum Number Of Axes (Including Spindles)

Standard 12 (Maximum 28)

Standard 12 (Maximum 28)

Maximum Number Of Channels

Standard 2 (Maximum 4)

Standard 2 (Maximum 4)

Maximum Number Of Linked Axes Per Single Channel

6

6

Maximum Number Of Spindles Per Single Channel

10

10

DA/AD

6/6 Groups (Standard, expandable up to 64 groups)

Operating System

LinuxRT

LinuxRT

Memory

2GB

2GB

Program Capacity

8GB

8GB

Number Of Pre-read Units

8000 Block/s

8000 Block/s

Maximum Number Of Tool Compensation Groups

160 groups

160 groups

Transmission

USB/RS485/LAN/WIFI

USB/RS485/LAN/WIFI

Bus Functionality

MECHATROLINK-III/EtherCAT

Maximum Expandable I/O

256-Point I/O

256-Point I/O

(IoT)Industrial Internet Of Things

Optional

Optional

Absolute Value Function

MECHATROLINK-III / EtherCAT / MODBUS485 / SSI Absolute Encoder

► Program function

   

Macro programming standards

Macro B/C

Macro B/C

Conversational intelligence

Supported

Supported

Program transfer via USB drive

Supported

Supported

Automatic program error checking

Supported

Supported

Program lock function

Optional

Optional

► Compensation function

Taper compensation

Supported

Supported

Backlash compensation

Supported

Supported

Corner radius compensation

Supported

Supported

Bidirectional screw error compensation

Supported

Supported

Feedforward compensation

Supported

Supported

► G-Code Instructions

High-Precision Trajectory Control Mode

Supported

Supported

Path Smoothing Mode

Supported

Supported

NURBS Curve Interpolation

Supported

Supported

Thread Cutting

Supported

Supported

Tool Offset

Supported

Supported

High-Speed Peck Drilling Cycle

Supported

Supported

Left-Hand Thread Milling Cycle

Supported

Supported

Fine Boring Cycle

Supported

Supported

Drilling Cycle

Supported

Supported

Deep Hole Peck Drilling Cycle

Supported

Supported

Peck Drilling Cycle

Supported

Supported

Thread Milling Cycle

Supported

Supported

Drilling Cycle

Supported

Supported

High-Speed Drilling Cycle

Supported

Supported

Semi-Automatic Fine Boring Cycle

Supported

Supported

Deep Hole Peck Boring Cycle

Supported

Supported

Multiple Sets of High-Speed High-Precision Parameters

Supported

Supported

► High-Speed High-Precision

   

Dynamic Positioning of Spindle (C-Axis)

Seamless Switching for Direct Positioning Execution (requires servo spindle)

Non-Stop Mode between Tool Sections

Supported

Supported

CONSTANT JERK Control

Supported

Supported

Automatic Corner Control

Supported

Supported

Circular Arc Radius Speed Limitation

Supported

Supported

NURBS Fitting

Supported

Supported

Closed-Loop Control Functionality

Speed Control Full Closed-Loop, Bus Control Full Closed-Loop

► Auxiliary functions

   

Custom startup screen

Supported

Supported

Custom M-code

Supported

Supported

Custom G-code

Supported

Supported

Mixing bus axes and generic axes

Supported

Supported

IO redefinition function

Supported

Supported

Tilted axis machining

Supported

Supported

Tilted plane machining

Supported

Supported

DNC Machining

Supported

Supported

Proportional scaling

Supported

Supported

Acceleration/Deceleration Type

Linear (Constant A), S-shaped (Constant JERK)

Tool Life Management

Time limit/Count limit management

Protection Functions

Safety door, hard limits, soft limits, clamping detection, turret tool change detection

Handwheel Prediction

Program prediction/Program rollback function

Handwheel Interrupt

Supported

Supported

Restart Function

Automatic breakpoint recovery and custom restart

Multi-function Handwheel

Supported

Supported

Graphical Simulation

Graphical preview before program execution, dynamic tracing during program execution

Authority Management

Parameter permission management

Calendar Lock

Supported

Supported

Axis Load Monitoring

Supported

Supported

Oscilloscope Monitoring

Real-time monitoring system commands and servo feedback waveforms

Following Error Detection

Supported

Supported

Spindle Speed Reach Detection

Supported

Supported

Data Backu

Program backup, parameter backup, tool compensation backup

Rapid Retraction of Tool for Tapping

Supported

Supported

Diversified Tool Magazine

Disc Tool Magazine, Umbrella Tool Magazine, and Customized Tool Magazine

Automatic Tool Alignment

Supported

Supported

► Compound Functionality

Multi-Spindle Tapping

Supports (Optional) Up to 10 Spindles for Simultaneous Tapping

Independent channel control of robotic arm

Supports (Optional) G-code Path Planning

 

Product Features

 

1.High cost-performance
2.High stability
3.Fast execution speed
4.Comprehensive machining modes
5.Complete compensation functions
6.Supports gantry synchronization
7.Supports full closed-loop control
8.Supports multi-spindle tapping
9.Supports five-axis simultaneous control and RTCP function
10.Supports high-speed and high-precision machining

 

Special Features

Multi-axis control:

Supports 1 to 6 axes and various model products to meet the needs of different machine tools and processing requirements, such as XYZABC six-axis interpolation with any two axes performing arc interpolation. The tilting axis function (angle function) broadens the application range of mechanical design and machining.

800-series controller:

Can support up to 10 high-speed tapping modules, achieving multi-production efficiency on a single machine. The system can assign tapping spindles and combine taps based on the same program, improving production efficiency.

Real-time compensation:

The system integrates motor encoder feedback signals and linear scale feedback signals for real-time compensation, reducing the impact of mechanical backlash and ensuring terminal positioning accuracy.

Portal synchronized axis function:

Enables simultaneous displacement of multiple feed axes with no mechanical deviation. The system can quickly process closed-loop control for synchronized axes, supporting absolute serial bus encoders like SSI, improving the performance and efficiency of portal synchronization control.

 

Application Cases

 

Multi-channel Milling CNC System

Closed-loop Milling CNC System

Probe-type Milling CNC System

Five-axis Five-linkage CNC System

 

product-1600-1068

Woodworking Machine

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