Mill Controller
2.Supports 3- and 4-axis CNC milling machine control
3.Conversational programming for simple operation
4.Comprehensive machining modes: Supports not only conventional milling but also hole and thread machining, including drilling, reaming, countersinking, boring, and milling holes of various sizes with milling cutters—suitable for a variety of parts.
5.EtherCAT or MⅢ bus control for improved real-time performance and easier maintenance
6.Supports IoT interface for real-time acquisition of machining data, facilitating easier management
Hardware Overview
1.Input Interface:
Receives signals from external devices, such as button inputs from the machine operation panel, signals from various sensors (e.g., position and temperature sensors), and CNC machining programs transmitted from external devices. Common input interface types include USB, serial port, and Ethernet, enabling easy connection and data transfer with various external devices.
2.Output Interface:
Outputs control signals processed by the CNC system to the machine's actuating components, such as drive motors, solenoid valves, and indicator lights, to control machine movement, actions, and status displays. The type and format of output signals must match the connected actuating components to ensure accurate signal transmission and execution.
3.Display Screen:
Typically uses an LCD or touchscreen to display the CNC system's interface, machining programs, machining parameters, machine status, and alarm information, making it easy for operators to monitor and operate the machine.
4.Communication Functionality with External Devices:
Supports data transfer with host devices (e.g., computers) to enable remote monitoring, program transmission, system upgrades, and networking with other CNC devices for coordinated operation and centralized management of multiple machines. Communication methods may include wired (e.g., Ethernet, serial port) and wireless (e.g., Wi-Fi, Bluetooth) options.
5.High-Resolution Color Display:
Provides clearer and more detailed visual output.
6.Extended Power-Off Retention:
Supports long-term data retention during power loss, ensuring more reliable real-time data recording.
7.High-Performance CPU:
Serves as the core computing component of the CNC system, responsible for processing and executing various CNC commands, programs, and data computations. The high-performance CPU enables fast response and handling of large volumes of instructions, ensuring real-time system performance and efficiency.
8.Product Stability with 400-Series High-Performance Memory:
Ensures smoother program execution and enhances ease of use.
9.USB 3.0 Port:
Enables faster and more efficient program transfer and import.
Software Overview
1.RT-Linux Embedded Control System Platform
2.Fully Compiled Execution Module
3.Configurable IoT Development Platform
4.Remote Assistance for Fault Diagnosis and Upgrades
5.Platform-Based Design Concept
6.64-Bit High-Speed, High-Precision Contour Control
7.Conversational Assisted Program Editing
8.Special Curve Machining:
1)Supports constant linear speed machining for parabolic and spline curves, enhancing surface finish quality.
2)Spline curve teaching functionality automatically fits curves between points using cubic equations, providing smoother curves compared to traditional teaching functions.
9.Conversational Editing:
Makes programming and operation more intuitive and understandable, reducing the skill barrier for operators.
10.Large Storage Capacity:
Offers extensive program and display storage capacity to meet the needs of complex machining programs.
11.High Execution Speed:
Short PLC scan time allows quick response to machining commands, increasing processing efficiency.
12.Support for Various Milling Machines, Compensation Types, and Simple Gantry Axes
13.Support for Various Tool Magazines:
Includes umbrella, disc, and servo tool magazines.
Product parameters
|
Product Series |
400M |
|
|
Function Selection |
400MA |
400MB |
|
Product Model |
400MA1-H |
400MA2-V(H) 400MA3-V(H) 400MA4-V |
|
► System Specifications |
||
|
Installation Method |
Horizontal |
Horizontal / Vertical |
|
Display Screen Size |
7-inch |
8-inch/10.4-inch/15-inch |
|
Maximum Number Of Axes (Including Spindles) |
Standard 4 (Maximum 6) |
Standard 4 (Maximum 6) |
|
Maximum Number Of Channels |
Standard 1 (Maximum 1) |
Standard 1 (Maximum 1) |
|
Maximum Number Of Linked Axes Per Single Channel |
3 |
3 |
|
Maximum Number Of Spindles Per Single Channel |
1 |
1 |
|
DA/AD |
Optional |
Optional |
|
Operating System |
LinuxRT |
LinuxRT |
|
Memory |
1GB |
1GB |
|
Program Capacity |
4GB |
4GB |
|
Number Of Pre-read Units |
1000 Block/s |
1000 Block/s |
|
Maximum Number Of Tool Compensation Groups |
160 groups |
160 groups |
|
Transmission |
USB/RS485/LAN/WIFI |
USB/RS485/LAN/WIFI |
|
Bus Functionality |
EtherCAT |
EtherCAT |
|
Maximum Expandable I/O |
64-Point I/O |
64-Point I/O |
|
(IoT)Industrial Internet Of Things |
Optional |
Optional |
|
Absolute Value Function |
EtherCAT |
EtherCAT |
|
► Program function |
||
|
Macro programming standards |
Macro B/C |
Macro B/C |
|
Conversational intelligence |
Supported |
Supported |
|
Program transfer via USB drive |
Supported |
Supported |
|
Automatic program error checking |
Supported |
Supported |
|
Program lock function |
Optional |
Optional |
|
► Compensation function |
||
|
Taper compensation |
Supported |
Supported |
|
Backlash compensation |
Supported |
Supported |
|
Corner radius compensation |
Supported |
Supported |
|
Bidirectional screw error compensation |
Supported |
Supported |
|
Feedforward compensation |
Supported |
Supported |
|
► G-Code Instructions |
||
|
High-Precision Trajectory Control Mode |
Supported |
Supported |
|
Path Smoothing Mode |
Supported |
Supported |
|
NURBS Curve Interpolation |
Supported |
Supported |
|
Thread Cutting |
Supported |
Supported |
|
Tool Offset |
Supported |
Supported |
|
High-Speed Peck Drilling Cycle |
Supported |
Supported |
|
Left-Hand Thread Milling Cycle |
Supported |
Supported |
|
Fine Boring Cycle |
Supported |
Supported |
|
Drilling Cycle |
Supported |
Supported |
|
Deep Hole Peck Drilling Cycle |
Supported |
Supported |
|
Peck Drilling Cycle |
Supported |
Supported |
|
Thread Milling Cycle |
Supported |
Supported |
|
Drilling Cycle |
Supported |
Supported |
|
High-Speed Drilling Cycle |
Supported |
Supported |
|
Semi-Automatic Fine Boring Cycle |
Supported |
Supported |
|
Deep Hole Peck Boring Cycle |
Supported |
Supported |
|
Multiple Sets of High-Speed High-Precision Parameters |
Supported |
Supported |
|
► High-Speed High-Precision |
||
|
Dynamic Positioning of Spindle (C-Axis) |
Seamless Switching for Direct Positioning Execution (requires servo spindle) |
|
|
Non-Stop Mode between Tool Sections |
Supported |
Supported |
|
CONSTANT JERK Control |
Supported |
Supported |
|
Automatic Corner Control |
Supported |
Supported |
|
Circular Arc Radius Speed Limitation |
Supported |
Supported |
|
NURBS Fitting |
Supported |
Supported |
|
Closed-Loop Control Functionality |
Not Supported |
Not Supported |
|
► Auxiliary functions |
||
|
Custom startup screen |
Supported |
Supported |
|
Custom M-code |
Supported |
Supported |
|
Custom G-code |
Supported |
Supported |
|
Mixing bus axes and generic axes |
Supported |
Supported |
|
IO redefinition function |
Supported |
Supported |
|
Tilted axis machining |
Supported |
Supported |
|
Tilted plane machining |
Supported |
Supported |
|
DNC Machining |
Supported |
Supported |
|
Proportional scaling |
Supported |
Supported |
|
Acceleration/Deceleration Type |
Linear (Constant A), S-shaped (Constant JERK) |
|
|
Tool Life Management |
Time limit/Count limit management |
|
|
Protection Functions |
Safety door, hard limits, soft limits, clamping detection, turret tool change detection |
|
|
Handwheel Prediction |
Program prediction/Program rollback function |
|
|
Handwheel Interrupt |
Supported |
Supported |
|
Restart Function |
Automatic breakpoint recovery and custom restart |
|
|
Multi-function Handwheel |
Supported |
Supported |
|
Graphical Simulation |
Graphical preview before program execution, dynamic tracing during program execution |
|
|
Authority Management |
Parameter permission management |
|
|
Calendar Lock |
Supported |
Supported |
|
Axis Load Monitoring |
Supported |
Supported |
|
Oscilloscope Monitoring |
Real-time monitoring system commands and servo feedback waveforms |
|
|
Following Error Detection |
Supported |
Supported |
|
Spindle Speed Reach Detection |
Supported |
Supported |
|
Data Backu |
Program backup, parameter backup, tool compensation backup |
|
|
Rapid Retraction of Tool for Tapping |
Supported |
Supported |
|
Diversified Tool Magazine |
Disc Tool Magazine, Umbrella Tool Magazine, and Customized Tool Magazine |
|
|
Automatic Tool Alignment |
Supported |
Supported |
|
► Compound Functionality |
||
|
Multi-Spindle Tapping |
Not Supported |
Not Supported |
|
Independent channel control of robotic arm |
Not Supported |
Not Supported |
Product Features
1.High Cost-Effectiveness
2.High Stability
3.Fast Execution Speed
4.Comprehensive Machining Modes
5.Complete Compensation Functions
6.Conversational Editing
7.System Supports Pulse Control, Analog Input, and Bus Communication Control
Special Features
1.Precise Corner Control:
In interpolation motion, the system uses HLAT speed look-ahead technology to control cornering speed in a predictive, associative manner, selecting the optimal corner speed to ensure both precision and smooth speed stability, minimizing impact on the machine.
2.HAI Contour Smoothing:
When CAM software generates an NC file, slight inaccuracies may create extremely small segments. The HAI contour smoothing function automatically selects strategies based on line segment characteristics, reorganizing the contour until it meets interpolation requirements while maintaining precision.
3.Handwheel Prediction Function:
During trial machining, the handwheel can be used to control machine speed and direction, with a reverse function that effectively prevents collisions due to programming errors.
Application Cases
Designed for use with drilling and tapping machines, 3-axis milling machines, 4-axis milling machines, and engraving and milling machines.
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