Milling Machine Controller

Your Professional Milling Machine Controller Supplier

Finger Technology Co., Ltd. is committed to creating high-performance, open CNC systems that simplify automation development. As one of China's top high-performance controller manufacturers, Finger Technology focuses on customer needs and continuously pushes the boundaries of technical research.Grounded in CNC expertise but far from limited by it, Finger Technology is dedicated to expanding across a range of innovations, including motion controllers, edge computing controllers, the Open CNC development platform, CAD/CAM technology, machine vision, and industrial IoT.

Why Choose Us

Quality Assurance
We have always adhered to our original intention, persevered, and continuously developed user-friendly and reliable automation products, bringing the Open CNC concept to the customer's end and creating exclusive value for our customers.

Good Service
We Provide comprehensive pre-sales consultation, training, customized product solution design and evaluation.

Product Application
Our products include Milling Machining Centers, Grinding Machines, Spring Machines, Tool Machinery, Woodworking Machinery, Wire Winding Machines, Spinning Machines, Pipe Bending Machines, and industries related to 3C Electronics, etc.

Production Market
We Mainly focused on sales in the Chinese region, also involved in Europe, America, and Southeast Asia. Established complete sales and service channels, research and development, etc. in various countries including, India, the United States, Turkey, South Korea, Malaysia, Singapore, Iran, Brazil, Vietnam, Russia, etc.

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Types of Milling Machine Controller

PC-Based Controllers
This type of controller utilizes a personal computer as the central control unit for the CNC milling machine. It employs specific software and hardware components to convert the PC into a capable CNC controller. The use of a standard PC allows for flexible programming and easy integration with existing systems.

PLC CNC Controllers
A PLC (Programmable Logic Controller) CNC controller is a device that combines the functions of a CNC controller and a PLC into a single unit. It is designed to control the movement and operation of CNC machines while also incorporating programmable logic control capabilities.

G-Code Controllers
A G-code controller interprets G-code programming and controls the movement of a milling machine accordingly. It can be a part of a more extensive CNC system or a standalone unit.

EtherCAT-Based Controllers
An EtherCAT (Ethernet Advanced Control Automation Technology) – based CNC controller functions as a real-time digital communication network linking various automation devices. It specifically caters to the needs of industrial automation applications, machine control, and motion control systems.

Specifications of Milling Machine Controller

CPU	80C186XL12	Display	320×240 lattice LCD
Controllable axes	3 axes（X、Y、Z）	Linkage axes	Freewill 2 axes of X、Y、Z axes
Min setting unit	X axis: 0.001mm Y axis: 0.001mm Z axis: 0.001mm	Min move unit	X axis: 0.001mm Y axis: 0.001mm Z axis: 0.001mm
Max travel	±9999.999mm	Software travel limit	±9999.999mm
Max move speed （0.001mmunit）	X axis: 7.6m/min Y axis: 7.6m/min Z axis: 7.6m/min	Max move speed （0.002mmunit）	X axis: 15.2m/min Y axis: 15.2m/min Z axis: 15.2m/min
Feed speed	1～7600mm/min
Fast speed ratio	F0、25%、50%、100% 4 grades actual adjustable	Feed ratio	0～150%, 16 grades actual adjustable
Fast speed shift mode	Linear	Feed shift mode	Exponent
Interpolation	Linear/ full-cycle arc	Electronic gear ratio	1～127/1～127
User program edit	Storage: 40KB/63programs, ISO code, full-screen edit
G function	24 kinds G codes, incl. 12 kinds fixed/complex cycle, 8 kinds macro dictate, read/write16 points input/6 points output
Subprogram, macro program	Two-double subprogram transfer, macro program transfer with M, S, T code (optional)
User data storage	Program, parameter, tool compensation and coordinate-holding at power-lost (non-losable RAM), Program, parameters, tool compensation backup storage（Flash-EEPROM）
Communication	RS232 interface for transferring user program, parameters, tool compensation data between this system and PC (optional)
Spindle function	2 or 4 grades spindle shift, hand/program control, Optional: 0~10V simulate output, spindle convertor control. Actually adjustable 50%－120% spindle ratio，constant linearcutting speed
Tool function	Tool length compensation, 32 grades compensation setup Tool radius compensation B, 32 grades compensation setup
Assistant function	All positive/reverse rotation, brake and stop of spindle, coolant, lubrication controlled by hand or program, collet controlled by program
Hand function	16 grades adjustable continuous hand feed; 0.001/0.01/0.1/1mm, 4 grades adjustable single step feed; 0.001/0.01/0.1mm, 3 grades adjustable feed handwheel (optional)
Operation mode	Edit, automation, input, hand (JOG), handwheel/single step, return mechanical origin, return program origin
Others function	Machine lock, assistant function lock, dry run, single segment run, program lock, parameter lock, extend ratio switch (optional), extend emergency button/feed hold/ circle start switch (optional)
Overall size	420×260×136mm/420×320×136mm(small/large)
Weight	6.0kg(incl.Switch power)

Scenarios of Milling Machine Controller

Industrial Manufacturing: A CNC machine controller is employed in manufacturing industries to help create tools, parts, and complex shapes with precision. The controller program allows for automated and efficient production.

Aerospace and Automotive Industries: The CNC machine controller is essential to the aerospace and automotive industries. The machine creates components' intricate shapes, such as lightweight and robust ones, with pinpoint accuracy.

Prototyping and Product Development

Product designers and developers use the CNC machine controller to create prototypes of new products and test them.

Jewelry and Customized Product Creation

The CNC controller creates carvings on premium jewelry items. Jewelry creators use the device to produce earrings, necklaces, rings, and bracelets intricately and precisely.

Medical and Healthcare Industry Applications

Medical device manufacturers employ a CNC milling machine controller with 3D imaging software to help manufacture surgical instruments and orthopedic implants.

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FAQ

Q: Can a CNC milling machine be controlled manually?

A: Yes. It is possible to control a CNC milling machine manually. That means the operator can directly control the machine's movement and operation manually by physically pushing and pulling levers or making but manually without the use of automation or computer numerical control. However, this does limit the machine's precision and efficiency, and typically, CNC machines are designed for automated control for better accuracy and productivity.

Q: What is the difference between a CNC milling machine controller and a CNC router controller?

A: A CNC milling machine controller is specifically designed to control the movements and operations of a CNC milling machine, which is used for machining materials like metal with high precision. On the other hand, a CNC router controller is designed to control a CNC router, typically used for cutting and shaping softer materials like wood, plastic, and composites. The two machine controllers differ in their functions, programming, and sometimes their hardware.

Q: Can a CNC milling machine be controlled by voice commands?

A: In the current state of technology, it is not possible to control a CNC milling machine directly with voice commands. However, it may one day be possible to use an optional feature that allows the use of voice recognition technology to incorporate and add to other systems that are used to control the CNC machine. But at this moment, one would need to use the traditional methods of programming or manual guiding or linking other automated systems to control the CNC milling machine.

Q: Do CNC milling machine controllers come in different sizes?

A: Yes, there are different sizes of CNC milling machine controllers available. They can vary in size from small compact units designed for tabletop or benchtop machines to larger industrial-grade controllers meant for big, heavy-duty milling machines used in high-production factory settings.

Q: What part of a CNC machine is the controller?

A: Machine Control Unit (MCU): The MCU is the brain of the CNC machine, interpreting the G-code instructions and controlling the motion of the machine.

Q: What is the main purpose of a milling machine?

A: A milling machine removes material from a work piece by rotating a cutting tool (cutter) and moving it into the work piece. Milling machines, either vertical or hori- zontal, are usually used to machine flat and irregularly shaped surfaces and can be used to drill, bore, and cut gears, threads, and slots.

Q: What is the basic knowledge of milling machine?

A: How do milling machines work? Milling machines are cutting tools that rotate at high speed to remove chips from a workpiece. The process involves the operator moving the cutting tool towards the workpiece to cut the material. If the work is done correctly, the workpiece is eventually shaped into the desired form.

Q: How is a milling machine used step by step?

A: Here are some important steps involved in the working of milling machines:
The Basic Set Up. ...
Knee Adjustment. ...
Clamping the Workpiece. ...
Zero Adjustment. ...
The Cutting Tool. ...
Moving the Workpiece. ...
Shaping the Workpiece.

As one of the leading milling machine controller manufacturers and suppliers in China, we warmly welcome you to buy high-grade milling machine controller for sale here from our factory. All customized products are with high quality and competitive price. Multi z axis milling machine controller, Dual spindle milling machine controller, Pulse milling machine Controller