CNC Turning and Milling System

1. Multi-core CPU architecture with a powerful computing platform for smoother operation.
2. Equipped with 2GB of extensive storage space, ensuring smooth program execution and the ability to handle various tasks effortlessly.
3. High anti-interference design, passing the 4.5KV EFT test and CE certification.
4. Supports highly stable RS485 communication, making it more reliable for expanding peripheral devices.
5. Supports high-speed USB3.0 communication for quicker data backup and program import.
6. Supports long-term power loss retention, ensuring reliable real-time data recording for users.
7. Capable of communication with external devices, such as data transfer with host computers for remote monitoring, program transmission, system upgrades, etc.; or networking with other CNC devices for coordinated operation and centralized management. Communication methods may include wired (e.g., Ethernet, serial port) and wireless (e.g., Wi-Fi, Bluetooth) options.
8. Mechanical button design for the operation panel, making operation easier.
9. High-resolution window display for better visualization.
10. More reasonable button layout and ergonomic design for more convenient operation.
11. Auxiliary panel with knob-type magnification switching and digital display for the current tool number, enhancing ease of use.

1. Linux RT operating system for higher real-time performance and faster speeds.
2. An open UI platform combined with the PLC platform provides unprecedented customization options for customers, allowing full control over interface and functionality, creating a unique intelligent experience.
3. The flexible allocation of permissions meets the personalized needs of different roles, enhancing overall system usability and satisfaction.
4. Supports graphical simulation, conversational programming, and custom M-code functionality.
5. Supports tool life management and operation record functions.
6. Fast execution speed: Short PLC scanning time enables quick response to machining commands, improving processing efficiency.
7. Supports dual-channel control, providing strong support for simultaneous multi-process machining or automation.
8. Independent control of dual channels with program sharing greatly simplifies program management and transmission.
9. Supports a maximum of 160 tool compensation groups, meeting complex machining requirements and enhancing production efficiency.
10. Excellent compensation technology fully supports taper, backlash, rounded corners, bidirectional screw errors, and feedforward compensation, achieving unparalleled machining precision and stability.

1. Highly cost-effective.
2. This equipment provides continuous and reliable service to users based on its solid stability.
3. Equipped with 2GB high-speed operating memory and 8GB large-capacity storage space, ensuring smooth and uninterrupted execution speed.
4. Supports MECHATROLINK-Ⅲ and EtherCAT bus functions.
5. Supports a maximum of 160 tool compensation groups to meet complex processing requirements.
6. Maximum expansion I/O: I64/O64.
7. Supports high-speed, high-precision mode control.
8. This equipment integrates dual-channel control functions for lathes and robots, automating the production line and effectively reducing reliance on manual operations.
9. The equipment includes temperature compensation functions to enhance product quality and stability.
10. This product supports safety zone functions, effectively preventing collisions caused by human errors, significantly reducing economic losses, and ensuring production safety.

1.Safety Zone Function
■Collision Protection Overview:
1)The Safety Zone function is primarily used for machine collision protection.
2)During axial motion, the system automatically detects the position of the safety zone.
■Setting Collision Protection Zone Range:
1)Users set the collision protection zone range according to the actual tool and workpiece position on the machine.
2)An intuitive, user-friendly interface is provided for easy setup.
■Automatic Detection and Alerts:
The system monitors the safety zone position in real-time during axial motion, providing alerts when out of safe positioning.
■Enhancing Work Efficiency and Safety:
1)The Safety Zone function effectively reduces collision incidents, improving machine operational efficiency.
2)It ensures operator safety and reduces potential risks.

2.Servo Tailstock
■Limitations of Traditional Hydraulic Tailstock:
1)It cannot define the clamping position freely via programming.
2)The clamping torque value is not adjustable.
■Advantages of Programmable Servo Tailstock:
1)Allows programmable definition of the clamping position.
2)Enables clamping torque adjustments via segmented torque commands.
3)Better meets the needs of modern manufacturing, enhancing productivity and product quality.
(Note: Requires integration with Yida Servo)

3.High-Speed High-Precision Mode
■JERK Explanation:
1)In the post-add mode, during acceleration and deceleration, the acceleration is instantaneous. This can cause significant impact on the machine and unsteady axial motion (blue line without jerk function).
2)In the pre-add mode, acceleration changes linearly during acceleration and deceleration. The JERK function ensures smooth axial motion, eliminating lathe vibration (red line with jerk function).
3)As shown in the diagram below, to accelerate to V1, both pre-add and post-add modes require the same acceleration time T (T1). However, when accelerating to V0, the post-add mode still takes T1, while the pre-add mode takes T0. In post-add deceleration, time T remains constant regardless of speed V, whereas in pre-add deceleration, time changes linearly with speed V.

4.Integrated Lathe and Robot Control Function
■Independent Channel Control:
Uses independent channel control to simplify system configuration.
■Conversational Programming:
Intuitive interface and conversational programming lower the user's entry barrier.
■More Flexible Process Adjustments:
Meets diverse production needs, quickly adjusting the robot's workflow.
■Convenient Operation:
Simplifies operational steps, increasing work efficiency.

Mainly used in turning operations where specific processes are required for workpieces, such as flying cutting, side milling, drilling, and tapping.

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