Camless Spring Machine Control System
2.Supports 3 to 6-axis large spring compression machine control
3.Table-based programming, easy to operate
4.Adjustable sensitivity probe system, adaptable to more scenarios
5.EtherCAT or MⅢ bus control, higher real-time performance, easier maintenance
6.High-precision machine vision for online height detection, diameter detection, and profile feature detection
7.Supports IoT interface for real-time data acquisition, making management more convenient

Hardware Overview
1.Multi-core CPU architecture, ultra-large computing platform for smoother operation
2.2GB ultra-large memory, making program execution easier
3.High anti-interference design, passed 4.5KV EFT test and CE certification
4.Supports highly stable RS485 communication, ensuring reliable expansion of peripheral devices
5.Supports high-speed USB3.0 communication for faster data backup and program import
6.Supports dual handwheel control for more selection
7.Supports long-duration power-off retention, ensuring more reliable real-time data recording for users
8.21.5-inch window display for a larger and clearer view
9.Multi-axis interface layout for easier programming and enhanced control
10.Optional 6-16 axis control for more dimensional axis control
11.Supports 3D graphics display, enabling spring 3D simulation and wire forming product simulation for intuitive debugging and material savings
Software Overview
1.Linux RT operating system, providing higher real-time performance and faster speed
2.Open UI platform and PLC platform, allowing customers to customize the interface and functional operations
3.Supports real-time length detection compensation
4.Multi-axis CNC system, 6-16 axis interpolation
5.Equipped with auxiliary functions such as coiling, freehand, and servo cutting
6.Includes wire feeding function with compensation for wire feed during rotation, suitable for linked mechanical structures
7.Teach-in programming, easy to operate
8.Program can be modified without stopping the machine, with automatic application for the next product, improving debugging efficiency
9.Each axis can be independently controlled with separate switches; table-based programming, no need to remember commands, easy to operate and learn, with a large program storage capacity (over 10,000 entries)
10.Programs can be set to start from any line, saving debugging materials
11.Optional embedded vision module for diameter, length, and size detection of springs
12.Supports 3D graphical display to assist in product programming and debugging
Product parameters
|
Product Series |
SP600 |
|
Product Model |
SP600-X0 |
|
► System Specifications |
|
|
Installation Method |
Vertical |
|
Display Screen Size |
21-inch Screen Size iron box + display + mouse |
|
Maximum Number Of Axes (Including Spindles) |
16 |
|
Maximum Number Of Channels |
2 |
|
Maximum Number Of Linked Axes Per Single Channel |
16 |
|
DA/AD |
1/1 |
|
Operating System |
LinuxRT |
|
Memory |
2GB |
|
Program Capacity |
8GB |
|
Number Of Pre-read Units |
4000 Block/s |
|
Minimum Control Unit |
0.001mm |
|
Transmission |
USB3.0/LAN 100Mbps |
|
Bus Functionality |
MECHATROLINK-lll,EtherCAT |
|
Maximum Expandable I/O |
I256/O256 |
|
(IoT)Industrial Internet Of Things |
Supported |
|
Absolute Value Function |
Supported |
|
► Program function |
|
|
Background programming |
Supported |
|
Program transfer via USB drive |
Supported |
|
Automatic program error checking |
Supported |
|
Program lock function |
Supported |
|
► Compensation function |
|
|
Backlash compensation |
Supported |
|
Bidirectional screw error compensation |
Supported |
|
Feedforward compensation |
Supported |
|
► G-Code Instructions |
|
|
High-Precision Trajectory Control Mode |
Supported |
|
Path Smoothing Mode |
Supported |
|
NURBS Curve Interpolation |
Supported |
|
Multiple Sets of High-Speed High-Precision Parameters |
Supported |
|
► High-Speed High-Precision |
|
|
Non-Stop Mode between Tool Sections |
Supported |
|
CONSTANT JERK Control |
Supported |
|
Automatic Corner Control |
Supported |
|
Closed-Loop Control Functionality |
Supported |
|
► Auxiliary functions |
|
|
Custom startup screen |
Supported |
|
Mixing bus axes and generic axes |
Supported |
|
IO redefinition function |
Supported |
|
Acceleration/Deceleration Type |
Pre-acceleration and deceleration |
|
Handwheel Prediction |
Supported |
|
Multi-function Handwheel |
Supported |
|
Graphical Simulation |
Supported |
|
Authority Management |
Supported |
|
Calendar Lock |
Supported |
|
Axis Load Monitoring |
Supported |
|
Oscilloscope Monitoring |
Supported |
|
Following Error Detection |
Supported |
|
Data Backu |
Supported |
Product Features
1.High stability
2.Fast execution speed
3.Easy-to-use table-based programming
4.Automatic compensation for length detection
5.High-response probes
6.Supports optional vision-based online detection
7.Supports pulse, analog, and bus control
8.Convenient programming, simple and stable structure
9.Flexible interfaces, supporting hardware expansion and personalized software development
10.Wide applicability across industries, with a large user base, easy to learn and operate
Application Cases
The equipment is primarily used for the production and inspection of springs with wire diameters ranging from 0.1 to 8.00mm, as well as wire forming products, metal brackets, hooks, battery springs, spring washers, and suspension springs for motorcycles and cars. It is widely applied in industries such as electronics, machinery, new energy, and many others.



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