Camless Spring Machine Control System
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Camless Spring Machine Control System

1.21.5-inch high-definition LCD display, with optional touch screen
2.Supports 3 to 6-axis large spring compression machine control
3.Table-based programming, easy to operate
4.Adjustable sensitivity probe system, adaptable to more scenarios
5.EtherCAT or MⅢ bus control, higher real-time performance, easier maintenance
6.High-precision machine vision for online height detection, diameter detection, and profile feature detection
7.Supports IoT interface for real-time data acquisition, making management more convenient
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Product Introduction

SP600

 

Hardware Overview

 

1.Multi-core CPU architecture, ultra-large computing platform for smoother operation
2.2GB ultra-large memory, making program execution easier
3.High anti-interference design, passed 4.5KV EFT test and CE certification
4.Supports highly stable RS485 communication, ensuring reliable expansion of peripheral devices
5.Supports high-speed USB3.0 communication for faster data backup and program import
6.Supports dual handwheel control for more selection
7.Supports long-duration power-off retention, ensuring more reliable real-time data recording for users
8.21.5-inch window display for a larger and clearer view
9.Multi-axis interface layout for easier programming and enhanced control
10.Optional 6-16 axis control for more dimensional axis control
11.Supports 3D graphics display, enabling spring 3D simulation and wire forming product simulation for intuitive debugging and material savings

 

Software Overview

 

1.Linux RT operating system, providing higher real-time performance and faster speed
2.Open UI platform and PLC platform, allowing customers to customize the interface and functional operations
3.Supports real-time length detection compensation
4.Multi-axis CNC system, 6-16 axis interpolation
5.Equipped with auxiliary functions such as coiling, freehand, and servo cutting
6.Includes wire feeding function with compensation for wire feed during rotation, suitable for linked mechanical structures
7.Teach-in programming, easy to operate
8.Program can be modified without stopping the machine, with automatic application for the next product, improving debugging efficiency
9.Each axis can be independently controlled with separate switches; table-based programming, no need to remember commands, easy to operate and learn, with a large program storage capacity (over 10,000 entries)
10.Programs can be set to start from any line, saving debugging materials
11.Optional embedded vision module for diameter, length, and size detection of springs
12.Supports 3D graphical display to assist in product programming and debugging

 

Product parameters

 

Product Series

SP600

Product Model

SP600-X0

► System Specifications

 

Installation Method

Vertical

Display Screen Size

21-inch Screen Size iron box + display + mouse

Maximum Number Of Axes (Including Spindles)

16

Maximum Number Of Channels

2

Maximum Number Of Linked Axes Per Single Channel

16

DA/AD

1/1

Operating System

LinuxRT

Memory

2GB

Program Capacity

8GB

Number Of Pre-read Units

4000 Block/s

Minimum Control Unit

0.001mm

Transmission

USB3.0/LAN 100Mbps

Bus Functionality

MECHATROLINK-lll,EtherCAT

Maximum Expandable I/O

I256/O256

(IoT)Industrial Internet Of Things

Supported

Absolute Value Function

Supported

► Program function

 

Background programming

Supported

Program transfer via USB drive

Supported

Automatic program error checking

Supported

Program lock function

Supported

► Compensation function

 

Backlash compensation

Supported

Bidirectional screw error compensation

Supported

Feedforward compensation

Supported

► G-Code Instructions

 

High-Precision Trajectory Control Mode

Supported

Path Smoothing Mode

Supported

NURBS Curve Interpolation

Supported

Multiple Sets of High-Speed High-Precision Parameters

Supported

► High-Speed High-Precision

 

Non-Stop Mode between Tool Sections

Supported

CONSTANT JERK Control

Supported

Automatic Corner Control

Supported

Closed-Loop Control Functionality

Supported

► Auxiliary functions

 

Custom startup screen

Supported

Mixing bus axes and generic axes

Supported

IO redefinition function

Supported

Acceleration/Deceleration Type

Pre-acceleration and deceleration

Handwheel Prediction

Supported

Multi-function Handwheel

Supported

Graphical Simulation

Supported

Authority Management

Supported

Calendar Lock

Supported

Axis Load Monitoring

Supported

Oscilloscope Monitoring

Supported

Following Error Detection

Supported

Data Backu

Supported

 

Product Features

 

1.High stability
2.Fast execution speed
3.Easy-to-use table-based programming
4.Automatic compensation for length detection
5.High-response probes
6.Supports optional vision-based online detection
7.Supports pulse, analog, and bus control
8.Convenient programming, simple and stable structure
9.Flexible interfaces, supporting hardware expansion and personalized software development
10.Wide applicability across industries, with a large user base, easy to learn and operate

 

Application Cases

 

The equipment is primarily used for the production and inspection of springs with wire diameters ranging from 0.1 to 8.00mm, as well as wire forming products, metal brackets, hooks, battery springs, spring washers, and suspension springs for motorcycles and cars. It is widely applied in industries such as electronics, machinery, new energy, and many others.

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