Five-Axis Machining Center System
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Five-Axis Machining Center System

1.Five-axis linked turning and milling composite: Control with five degrees of freedom, suitable for machining parts with various shapes and curves.
2.Dual-turning milling composite: Multi-process machining of complex workpieces.
3.Dual-turning + robotic arm: Automatic loading and unloading of materials, enhancing production efficiency.
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Product Introduction

800T

 

Hardware Overview
  1. Leading multicore CPU architecture and powerful supercomputing-level platform: Achieves an exceptionally smooth and seamless operating experience.
  2. Equipped with 2GB of massive storage space: Ensures smooth program operation and easily handles diverse tasks.
  3. High anti-interference design: Passes 4.5KV EFT testing and is CE certified.
  4. Supports highly stable RS485 communication: Provides more reliable expansion for peripheral devices.
  5. Supports high-speed USB 3.0 communication: Facilitates faster data backup and program import.
  6. Features ultra-long power failure hold technology: Safeguards user real-time data recording, enhancing reliability.
  7. Supports communication with external devices: Enables data transfer with host computers (e.g., PCs) for remote monitoring, program transfer, and system upgrades; or network communication with other CNC devices for coordinated operation and centralized management. Communication methods may include wired communication (e.g., Ethernet, serial ports) and wireless communication (e.g., Wi-Fi, Bluetooth).
  8. The IO can support a maximum of 128 points: This enables control of more mechanisms.
  9. Program pre-read per segment can reach 8000 Block/s: This demonstrates stronger processing capabilities.
  10. Exceptional performance with the ability to control up to 20 axes: Showcases unparalleled maneuverability.
Software Overview
  1. Linux RT operating system: Provides higher real-time performance and faster speeds.
  2. Integration of open UI and PLC platforms: Allows customers to freely customize the interface and functionalities, achieving an unprecedented personalized operating experience.
  3. Self-allocation of permissions: Greatly enhances the flexibility and adaptability of the system, allowing each user to customize access rights according to their needs.
  4. Supports graphical simulation, dialog-based programming, and custom M-code functions.
  5. Fast execution speed: Short PLC scanning times enable rapid responses to processing commands, improving processing efficiency.
  6. Supports cold and hot machine compensation functions, ensuring more stable processing quality.
  7. Supports RTCP functionality and three-dimensional tool length compensation. The system automatically calculates the tool tip position, ensuring the tool tip remains on the contour surface during machining.
  8. Turning and milling compound functionality: Performs five-axis milling in milling mode, while the spindle rotates at high speed in lathe mode, with the other four axes working in coordination for efficient processing.
  9. Optional SSI absolute communication: Offers high stability and anti-interference capabilities, allowing the system to operate normally in more complex industrial environments.
  10. Optional speed control with full closed-loop (AB phase feedback, SSI feedback).
Product parameters

 

Product Series

800T

Function Selection

800TC

Product Model

800TC2-H(V)

800TC3-H(V)

800TC4-V

► System Specifications

 

Installation Method

Horizontal / Vertical

Display Screen Size

8-inch/10.4-inch/15-inch

Maximum Number Of Axes (Including Spindles)

Standard 20 (Maximum 20)

Maximum Number Of Channels

3

Maximum Number Of Linked Axes Per Single Channel

5(XYZAC)

Maximum Number Of Spindles Per Single Channel

Standard 6 (Maximum 9)

DA/AD

Optional

Operating System

LinuxRT

Memory

2GB

Program Capacity

8GB

Number Of Pre-read Units

8000 Block/s

Maximum Number Of Tool Compensation Groups

160 groups

Transmission

USB/RS232/RS485/LAN/WIFI

Maximum Expandable I/O

I256/O256

(IoT)Industrial Internet Of Things

Optional

Bus Servo

MECHATROLINK-lll(Optional),EtherCAT

Bus Spindle

Supported

Communication Function

ModbusTcp,RS232,RS485

Standard I/O

Bus axis card (including 2 pulse outputs): I24/O16

Bus I/O (excluding pulse outputs): I32/O32

► Program function

 

Programming instructions (G-codes)

Comply with international standards.

Supported(Macro B,Macro C)

Macro programming standards

Comply with international standards.

Supported(Macro B,Macro C)

Background programming

Supported

Conversational intelligence

Supported

Program transfer via USB drive

Supported

Automatic program error checking

Supported

Program lock function

Optional

► Compensation function

 

Taper compensation

Supported

Backlash compensation

Supported

Corner radius compensation

Supported

Bidirectional screw error compensation

Supported

Feedforward compensation

Supported

Cold and Hot Machine Temperature Compensation

Supported

► High-Speed High-Precision

 

Dynamic Positioning of Spindle (C-Axis)

Supported (requires servo spindle)

Non-Stop Mode between Tool Sections

Supported

Closed-Loop Control Functionality

Speed control full closed-loop (AB phase feedback, SSI feedback - optional)

► Auxiliary functions

 

Custom startup screen

Supported

Custom M-code

Supported

Custom G-code

Supported

Mixing bus axes and generic axes

Supported

IO redefinition function

Supported

Tilted axis machining

Supported

Tilted plane machining

Supported

DNC Machining

Supported

Proportional scaling

Supported

Acceleration/Deceleration Type

Linear (Constant A), S-shaped (Constant JERK)

Tool Life Management

Time limit/Count limit management

Protection Functions

Safety door, hard limits, soft limits, clamping detection, turret tool change detection

Handwheel Prediction

Program prediction/Program rollback function

Handwheel Interrupt

Supported

Restart Function

Automatic breakpoint recovery and custom restart

Multi-function Handwheel

Supported

Graphical Simulation

Graphical preview before program execution, dynamic tracing during program execution

Authority Management

Parameter permission management

Calendar Lock

Supported

Axis Load Monitoring

Supported

Oscilloscope Monitoring

Real-time monitoring system commands and servo feedback waveforms

Following Error Detection

Supported

Spindle Speed Reach Detection

Supported

Data Backu

Program backup, parameter backup, tool compensation backup

Rapid Retraction of Tool for Tapping

Supported

► Tool Turret

 

Tool Turret

Electric turret, hydraulic turret, servo turret, axis-controlled turret

► Programmable Tailstock (Servo Tailstock)

 

Programmable Tailstock

Supported

► Cutting Functions

 

Parabolic Interpolation

Supported

Elliptical Interpolation

Supported

Cylindrical Interpolation

Supported

3D Circular Arc Interpolation

Arbitrary three-axis Cartesian coordinate system spherical interpolation.

Polygon Interpolation (Flying Knife)

Supported

Polar Coordinate Interpolation

Supported

Tapping

G84/G96 (supports inclined tapping)

Thread Cutting

Thread turning cycles, multi-head threads, arc threads, inclined threads, variable pitch threads, etc.

Chip Breaking Turning

Second generation (linear, arc, thread chip breaking)

► Five-Axis Linked RTCP

 

RTCP

Optional

► Visual Inspection

 

Visual Inspection

Optional

► Spindle SSV Control

 

Spindle SSV

Supported

► Common Axis

 

Common Spindle

Supported

► Synchronous Axis Control

 

Synchronous Thread Turning on the Same Spindle

Supported

Dual Channel Spindle Synchronization

Supported

Axis Coupling / Exchange / Mixing

Supported

► Robot Arm

 

Independent Channel Control for the Robot Arm

Supported

 

Product Features
  1. A powerful combination of 2GB of RAM and 8GB of storage, delivering exceptional execution speed.
  2. This product focuses on high precision, driven by high efficiency, with flexibility as its advantage, providing outstanding performance to meet diverse application scenarios.
  3. Supports MECHATROLINK-Ⅲ and EtherCAT bus functionalities.
  4. This product has exceptional machining capabilities, easily handling multi-process and multifunctional machining needs of workpieces, achieving one-stop efficient production.
  5. Supports high-performance high-speed and high-precision mode control, ensuring that the machining process is both fast and accurate, meeting the stringent requirements of high-end manufacturing.
  6. The equipment integrates control functions for both the lathe and the robotic arm, injecting new vitality into the automation process and further reducing the complexity and time required for manual operations.
  7. Supports spindle docking functionality and full closed-loop control of the spindle.
  8. Supports programmable servo tailstock functions.
  9. Supports RTCP functionality.
Special Features

RTCP Function:

The RTCP (Real-Time Correction Protocol) function provides 3D tool length compensation.

When customers calculate workpiece contour coordinates in CAM software, the system automatically calculates the tool tip position, ensuring the tool tip stays on the machining contour surface.

Turning-Milling Composite Function:

Allows five-axis milling in milling mode.

In turning mode, the C-axis spindle can switch to function as the primary spindle for high-speed rotation.

The other four axes perform four-axis linked machining, enabling efficient processing.

RTCP

 

Application Cases
  1. Primarily used for complex surface machining, high-precision molds, and precision components, suitable for industries such as automotive, aerospace, electronics, medical devices, and precision instruments.
  2. In high-efficiency processing scenarios, a single machine can perform dual-station or multi-station machining.
  3. For batch-type product machining that saves labor, utilizing a lathe combined with a gantry for automatic feeding.

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